Connect.
Manage.
Optimise.
One digital platform for bioenergy and waste management operations. We connect your systems, manage your assets and optimise plant performance so your team can focus on running the site, not chasing data.
The Zebra-EM Difference
Deep industry expertise, purpose-built platforms, and a proven track record of delivery. Here's what sets Zebra-EM apart.
Bioenergy Specialists
Our team has worked across bioenergy, supporting anaerobic digestion plants, biogas facilities, and waste processing operations. We build practical solutions because we understand real-world plant operations and challenges firsthand.
Connect with DataBridge
DataBridge connects SCADA systems, sensors, monitoring equipment, and plant data into one live environment. Operators gain real-time visibility across performance, process variables, and operations without disconnected systems or manual reporting.
Manage with MaintCore
MaintCore is a CMMS for biogas, anaerobic digestion facilities, and industrial maintenance, managing work orders, PSSR inspections, spare parts, preventive maintenance, and asset health within one connected platform.
Optimise with BioQ
BioQ transforms operational data into plant intelligence using AI analytics, biology monitoring, and process optimisation. Teams improve decision-making, increase performance, reduce downtime, and maximise production efficiency across facilities.
Real Operational Outcomes
We manage projects from feasibility and design through commissioning and post-handover support. One accountable team ensures consistent delivery, quality, communication, and successful outcomes without third-party handoffs or delays.
Proven Track Record
Zebra EM has supported the bioenergy sector for over a decade, delivering projects across anaerobic digestion plants, biogas upgrading facilities, and waste-to-energy operations with trusted expertise and dependable delivery.
One Ecosystem. Three Platforms.
DataBridge, MaintCore and BioQ are engineered to work together. Each platform solves a specific operational challenge. Together, they create a single source of truth across your entire operation.
Connect every data source into a clean, governed, and reliable data layer. Real-time SCADA, IoT, metering, weighbridge, and third-party systems remain unified.
Manage 30K+ work orders annually with confidence. MaintCore transforms maintenance teams from reactive firefighting into proactive, data-driven asset management operations daily.
Turn operational data into measurable plant performance improvements. BioQ delivers AI-powered analytics, biology intelligence, and process optimisation for bioenergy operators everywhere.
Built for Bioenergy Operations
Our platforms are configured for the unique operational, regulatory, and data demands of the bioenergy and waste sectors. Not adapted. Not approximated. Designed from the ground up.
Anaerobic Digestion
Full site to component asset management for AD plants across the UK and Europe.
Biogas
Real-time yield monitoring, gas flow tracking, and regulatory compliance automation.
Energy from Waste
Throughput visibility, feedstock tracking, and Environment Agency reporting.
Waste & Resource Recover
Gate receipts, mass balance, LIMS integration, and weighbridge connectivity.
The Zebra EM Digital Journey
A clear four-stage process to move your operation from fragmented data to fully optimised performance.
DataBridge
Unified data from SCADA, IoT, ERP, and operational tools.
MaintCore
Real-time work orders, asset tracking, and maintenance scheduling.
BioQ
AI insights, predictive alerts, and yield improvement recommendations.
Continuous Improvement
Ongoing monitoring, retraining, and performance benchmarking.
Real Projects, Real Results
BioCapital Ltd
Unified data across 9 renewable energy plants and 10 weighbridges, cutting reporting from two weeks to real-time.
Blue Planet Biofuels
Replaced paper, spreadsheets and WhatsApp with a fully integrated digital platform covering SCADA, weighbridge, lab and field data.
Let's Digitalise
Your Operation
Whether you need to connect your systems, manage operations or optimise plant
performance, our team responds within one business day.